Introducing:
The Big Beautiful Bag System™
A smarter, cleaner way to move powder — and a better way to treat the people running your line.
Many tempura or batter mix users still operate the Old Inefficient Way™:
Lifting 50-pound bags 40 x per pallet is not a quality strategy
Oww that HURTS!!
That guy lifting bags?
He’s not “building character.”
He’s building a chiropractor’s summer house.
- 40 or 50 pound bags
- 40 per pallet 1-2 pallets per hour
- Each bag manually lifted to hopper height?
- Or emptied in a trolley first then hopper topped up with a bucket
- Every bag cut, shaken, wrestled open
- Cloud of floury dust covers operators and line sensors
- Costs extra per kg — and your sustainability score takes a hit
A Small Philosophy Break (Bear With Us)
- Happy chickens lay better eggs.
- Well-maintained vineyards produce better wine.
- Cars that are cleaned and cared for perform better, last longer
And value added coating lines?
They’re no different.
If your operators spend every hour:
- lifting heavy bags
- tearing packaging
- cleaning dust
- rushing to refill hoppers
Then they are not optimizing coating quality, oil management, or line efficiency, the details.
And details — the small details — are exactly where food quality lives.
The Big Beautiful Bag System™
A simple upgrade:
- 500–1000 kg hygienic bulk bags
- Hung once — no repetitive lifting
- Enclosed, dust-controlled discharge
- Vacuum conveying directly to the machine hopper
- Cleaner operators. Cleaner machines. Cleaner air.
- More free floorspace
- Less physical strain.
- Less packaging waste.
- Less distraction.
- More time for what matters:
- Line optimization and product consistency.
Real Operational Impact (per 1000 kg powder)
| Cost Category | 25 kg Bags | Big Bag System | Why It Matters |
| Packaging | High (40 bags) | Low (1 bag) | Less waste, fewer materials |
| Labor | 40 manual lifts | 1 controlled hang | Labor freed for higher-value tasks |
| Dust & Cleanup | High | Minimal | Cleaner sensors, fewer interventions |
| Storage space | Multiple pallets | Fewer pallet positions | Warehouse efficiency |
| Waste handling | 40 disposals | 1 disposal | Sustainability impact |
Estimated operational reduction:
Significant savings in labor, waste, and handling — typically 5–10% total powder-related cost
improvement.
Why This Improves Product Quality
When operators are not physically overloaded:
- They monitor coating consistency more carefully
- They adjust belt speeds and flow rates proactively
- They respond faster to deviations
- They keep the line cleaner
- They have time to think
Happy operators don’t just feel better.
They produce better.
Care In = Quality Out
Why It Works in Real Plants
- Manual lifting is always a bottleneck
- Dust increases maintenance and sensor issues
- Waste disposal costs are rising
- Labor availability is tightening
- ESG and hygiene standards are increasing
This system isn’t about bags.
It’s about removing unnecessary friction from your production line.
A Practical Question
Would eliminating repetitive bag lifting give your line managers more time to focus on:
- coating uniformity
- oil absorption control
- batter viscosity
- preventive maintenance
If the answer is yes — the upgrade pays for itself.
Let’s Discuss
If you would like to explore whether the Big Beautiful Bag System fits your coating line, contact us for a straightforward technical evaluation.
The Big Beautiful Bag System™
Big bags: Beautifully simple.